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Manufacturing · 05

Decoration: the Last Step, and the One That Sets the MOQ

Print, label, spray, metallise or stamp. Each has its own set-up cost, its own minimum and its own failure mode.

The Five Options

MethodMOQAddsFails as
Silkscreen1,0005 daysThin coverage on a curved shoulder
LabelA few hundred3 daysLifts in a wet bathroom
Spray coat3,0005–7 daysChipping at the base
Metallising3,000–5,0008–10 daysCorrosion under an acid formula
Hot stamp3,0005 daysEdge lift on a textured surface

Why Decoration Is Quoted Separately

It is a different process, often a different supplier, and it is priced per colour, per pass or per unit area. A four-colour silkscreen needs four screens; a metallised cap needs jigs and masking. Both are set-up costs that do not shrink with the order.

The One That Surprises Buyers

Metallising on a cap that touches an acid formula. The plating is cosmetic, the plastic underneath is not chemical-resistant, and a pinhole is enough. Either the plated part stays out of contact, or the finish moves.

What to Send

Artwork with the number of colours, the position, and the surface it goes on. For a curved bottle, send a flat artwork plus a photo of a similar decorated pack — the wrap is where artwork fails.

Have Artwork and a Bottle?

Send both and we come back with the method and the minimum.

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Questions

Why is decoration quoted separately?

It is a different process with its own set-up: screens, jigs, masking — none of which shrink with the order.

What is the minimum for metallising?

3,000–5,000 pcs, and 8–10 days, because the parts leave the building.