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Extrusion Blow: Handles, Wide Mouths and Opaque Bodies

The workhorse for HDPE. Less precise than injection, far cheaper for a big body.

How It Works

A tube of hot plastic is extruded downward, the mould closes around it and air inflates it against the walls. The neck is formed at the same time, which is why the thread is less precise than an injected one.

What It Is Good For

Detergent and household bottles, 1–5 L containers, anything with a handle, wide-mouth jars and opaque packs where clarity is not the point.

The Trade-Offs

Wall variation across the part, a visible pinch line at the base, and a thread that suits a screw cap rather than a pump that must seal. For a cosmetic pack that must look premium, EBM is usually the wrong process.

What to Send

Capacity, the closure, and whether the pack must survive a drop test filled. For a handle, send the drawing — the handle geometry decides the mould more than the body does.

Household or Bulk Pack?

Send the volume and the closure.

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Questions

When should I use extrusion blow?

Household and bulk packs, handles, wide mouths, opaque bodies where clarity is not the point.

Why is the thread less precise?

It is formed in the same cycle as the body, so the wall and the thread vary together.